Buying Guides

How to Choose the Right Hydraulic Breaker Size for Your Excavator

Match a hydraulic breaker to your excavator by operating weight, auxiliary oil flow and relief pressure. Includes a sizing table from 1 t to 50 t carriers.

Hydraulic breaker on an excavator reducing oversize rock in a quarry
Short answerChoose a hydraulic breaker whose recommended carrier weight range covers your excavator’s operating weight, whose oil-flow window sits inside your auxiliary circuit’s flow, and whose working pressure is below your relief setting. As a rule: 1–3 t → 35–45 mm chisel, 3–7 t → 68 mm, 6–9 t → 75 mm, 18–25 t → 135 mm, 20–30 t → 140 mm, 40–50 t → 180 mm.

The three numbers that decide breaker size

Every breaker is designed for a window of carrier weight, oil flow and pressure. Before comparing brands or prices, write down three numbers from your excavator’s specification sheet or service manual:

  • Operating weight (t) – including the bucket and counterweight you actually use.
  • Auxiliary (attachment) circuit flow (L/min) – not the main pump total.
  • Auxiliary relief pressure (bar) – the pressure the attachment line is protected at.

A breaker that is too heavy for the carrier puts the machine off balance and overloads the arm. A breaker that is too small is driven too hard: blow energy is low, the chisel bounces and internal parts wear quickly.

Quick sizing table

Carrier (t)Typical modelChisel ØOil flow (L/min)Pressure (bar)
0.6–1SB0535 mm10–3080–110
0.8–2.5SB1040 mm20–4090–120
2.5–4.5SB3053 mm25–5090–120
3–7SB4068 mm36–60110–140
6–9SB4375 mm50–90120–170
10–15SB50100 mm80–110150–170
18–25SB70 / 20G135 mm130–170160–185
20–30SB81140 mm150–190165–185
27–36SB121155 mm150–230170–200
40–5050G180 mm270–290180–200

Values are typical; always confirm the final model against your machine’s hydraulic data.

Why flow and pressure matter more than tonnage

Two 20 t excavators can have very different auxiliary circuits. If the circuit delivers more flow than the breaker accepts, excess oil heats up and the breaker runs too fast. If it delivers less, the piston never reaches full stroke. Set the auxiliary flow to the middle of the breaker’s window and the relief valve 20–30 bar above the breaker’s working pressure.

Side, top or box type?

Side type is compact and economical. Top type transfers force in line with the arm for vertical breaking. Box (silenced) type is quieter and protects the power cell – the usual choice for urban work. The power cell inside can be the same; the housing and bracket change. See our hydraulic breaker range for each type.

Match the chisel to the material

  • Moil point – general purpose, trenching, concrete.
  • Chisel (flat) – layered rock, asphalt cutting, trenches.
  • Blunt – hard, brittle rock such as granite; secondary breaking of boulders.

Checklist before you order

  1. Excavator make, model and operating weight.
  2. Auxiliary flow and relief pressure.
  3. Pin diameter, pin-to-pin distance and arm width (or coupler type).
  4. Main material and application: concrete, granite, limestone, trenching.
  5. Noise restrictions (choose box type).

Send these to our engineers through the inquiry form and we will confirm the model, bracket drawing and hose kit within one working day.

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